Hubei Heqiang Machinery Development Limited by Share Ltd

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500t Wheelset Press Cell For Wagon Wheel Disassembly

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Hubei Heqiang Machinery Development Limited by Share Ltd
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City:ezhou
Province/State:hubei
Country/Region:china
Contact Person:MrFreeman Hu
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500t Wheelset Press Cell For Wagon Wheel Disassembly

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Brand Name :Heqiang Machinery
Model Number :HQ03-500
Certification :ISO9001
Place of Origin :China
MOQ :One set
Price :USD300,000~500,000 per set
Payment Terms :T/T, L/C
Supply Ability :20 sets per year
Delivery Time :6~8 months after advance payment & design finalization
Packaging Details :Nude packages + Wooden cases
Application :Railway workshop
Usage :Wheel disassembly
Pressing force :5000 kN
Ram cylinder :Double cylinders
Dismount mode :Double end dismounting
Cycle time :Not more than 5 min
Control mode :PLC + industrial computer
Total installed power :50 kW
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500t Wheelset Demount Press Cell for Wagon Wheel Disassembly

Application scope:


This Automatic Wheelset Demount Press Cell (Wheel dismount line) is used to dismount the wagon wheelsets (wheels and brake disc).
The Wheelset Disassembly Cell consists of:

  • 1 set of wheelset loading trolley
  • 1 set of double cylinder wheelset demount press
  • 2 set of wheel overturning and stacking machine
  • 1 set of Axle storage rack
  • 2 set of Brake disc storage rack

Operation procedure:

  1. First, the movable baffle devices of the wheelset press move to the set position
  2. The the wheelset rolls onto the loading trolley and the trolley delivers the wheelset into the press and make the wheels insert into the baffle devices
  3. The trolley exits out of the press
  4. The Press rams extend out to dismount the wheels and brake disc.
  5. The baffle devices retract and the dismounted wheels rolls onto the wheel overturning machine, overturned and stacked, and lifted away by crane.
  6. Meanwhile, the trolley goes to pick up the dismounted axle and sends it to the axle storage rack, and lifted away by the crane.


Technical parameters of the Wheelset Dismount Press:

Pressing force 5000 kN
Ram cylinder 2 pcs (1 left + 1 right)
Maximum piston stroke 900 mm
Clearance between the top and bottom crossbeam 1000 mm
Piston rod approach speed 200~400mm/min
Piston rod pressing speed 10~200mm/min
Ram cylinder detection accuracy 0.01 mm
Wheelset aupport trolley 1 set
Max trolley load 3000 kg
Hydraulic system pressure 31.5MPa
Main power supply 3 phase, AC, 380V/50HZ
Auxiliary power voltage DC 24V
Total installed power 50 kW
Pressure sensor accuracy ≤ 0.5%FS
Cycle time for dismounting 2 wheels ≤ 3 min
Cycle time for the whole dismounting process ≤ 5 min
Control mode Siemens PLC + industrial computer
Machine weight Approx.40 tons
Displacement sensor accuracy 0.01 mm
Applicable wheelset information:
Wheel diameter Φ760 ~ Φ915 mm
Axle length 2062 ~ 2226 mm
Axle body diameter Φ160 ~ Φ184 mm
Wheel seat diameter Φ186 ~ Φ213 mm

(*Above parameters are indicative, and can be modified as percustomer's requirements.)

Performance Features of the Wheelset Disassembly Press:

  • Automatically dismount the 2 wheels on the same axle simultanously without turning the axle and in a sequence first the wheel at one side of the axle then the wheel at the other side.
  • Both automatic and manual mode are available for option.
  • The wheelset press can track and control the whole process, detect the pressing condition of the wheelset, and analyze and process it through industrial computer. It can export the pressure vs displacement curve and other results onto the screen and printer.
  • The measurement unit will automatically detect and collect the relevant data and display it on the screen.
  • Overall gantry frame structure, with high strength, good rigidity and less deformation.
  • Movable baffle devices for dismounting the wheels.
  • Double ram cylinder pressing.
  • Special patented centring mechanisms for center hole positioning.
  • Adopt Siemens S7-300 PLC and AdvanTech Industrial computer to control and achieve the fully automatic pressing operation.
  • Standard roll-in or pass-through design.
  • With self-diagnosis function.


500t Wheelset Press Cell For Wagon Wheel Disassembly

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