Hubei Heqiang Machinery Development Limited by Share Ltd

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Smart Wheel Demount Press Cell For Wagon Wheelset Dismount 15 Sets Per Hour

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Hubei Heqiang Machinery Development Limited by Share Ltd
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City:ezhou
Province/State:hubei
Country/Region:china
Contact Person:MrFreeman Hu
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Smart Wheel Demount Press Cell For Wagon Wheelset Dismount 15 Sets Per Hour

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Brand Name :Heqiang Machinery
Model Number :HQ03-500
Certification :ISO9001
Place of Origin :China
MOQ :One set
Price :USD450,000~600,000 per set
Payment Terms :T/T, L/C
Supply Ability :20 sets per year
Delivery Time :6~8 months after advance payment & design finalization
Packaging Details :Nude packages + Wooden cases
Application :Railway workshop
Usage :Wheel Demount
Pressing force :500 tons or 600 tons
Ram cylinder :Double cylinders
Dismount mode :Double end dismounting
Productivity :15~20 wheelset per hour
Control mode :Siemens PLC + Advantech computer
Total installed power :Not more than 50 kW
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500t Wheel Demount Press Cell for Wagon Wheelset Dismounting 15 sets per Hour

Application scope:


This Automatic Wheelset Demount Press Cell (Wheel dismount line) is used to dismount the wagon wheelsets.
The Wheelset Press Cell consists of:

  • 1 set of double cylinder wheelset demount press
  • 1 set of wheelset loading trolley
  • 2 set of wheel overturning and stacking machine
  • 1 set of Axle storage rack

Operation procedure:

  1. First, the movable baffle devices of the wheelset press move to the set position
  2. The the wheelset rolls onto the loading trolley and the trolley delivers the wheelset into the press and make the wheels insert into the baffle devices
  3. The trolley exits out of the press
  4. The Press rams extend out to dismount the wheels and brake disc.
  5. The baffle devices retract and the dismounted wheels rolls onto the wheel overturning machine, overturned and stacked, and lifted away by crane.
  6. Meanwhile, the trolley goes to pick up the dismounted axle and sends it to the axle storage rack, and lifted away by the crane.


Technical parameters of the Wheelset Dismount Press:

Maximum cylinder force 500 tons or 600 tons
Number of Ram cylinder 2 pcs (1 left + 1 right)
Piston stroke 900 mm
Piston rod approach speed 200~400 mm/min
Piston rod pressing speed 10~200 mm/min
Wheelset aupport trolley 1 set
Max trolley load 3000 kg
Hydraulic system pressure 31.5MPa
Main power supply 3 phase, AC, 380V/50HZ
Auxiliary power voltage DC 24V
Total installed power Approx. 50 kW
Pressure sensor accuracy ≤ 0.5%FS
Displacement sensor accuracy 0.01 mm
Ram cylinder detection accuracy 0.01 mm
Cycle time for dismounting 2 wheels ≤ 3 min
Cycle time for the whole dismounting process ≤ 5 min
Control mode Siemens PLC + industrial computer
Wheel diameter Φ760 ~ Φ1016 mm
Axle length 2000 ~ 2400 mm

(*Above parameters are indicative, and can be modified as percustomer's requirements.)

Performance Features of the Wheelset Disassembly Press:

  • Automatically dismount the 2 wheels on the same axle simultanously without reversing the axle and in a sequence first the wheel at one side of the axle then the wheel at the other side.
  • Both automatic and manual mode are available for option.
  • The wheelset press can track and control the whole process, detect the pressing condition of the wheelset, and analyze and process it through industrial computer. It can export the pressure vs displacement curve and other results onto the screen and printer.
  • The measurement unit will automatically detect and collect the relevant data and display it on the screen.
  • Overall gantry frame structure, with sufficient strength and rigidity, good shock resisting.
  • Movable baffle devices for dismounting the wheels.
  • Double ram cylinder pressing.
  • Special patented centring mechanisms for center hole positioning.
  • Adopt Siemens S7-300 PLC and AdvanTech Industrial computer to control and achieve the fully automatic pressing operation.
  • With self-diagnosis function.


Smart Wheel Demount Press Cell For Wagon Wheelset Dismount 15 Sets Per Hour

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